SINGLE UNIT CHARACTERISTICS:
Nominal/Max voltage 300 V
Rated capacitance 2 F @ 300 V
Energy rating 90 kJ @ 300 V
Max ESR (1000 Hz) 0.43 Ohm @ 20 OC
Operating temperature range -40 to + 55 OC
Cycle life (complete C/D cycle) 100 000
Dimensions (cylinder) Dia 9" x 22"
Mass 35 kg (77lb)
No extra balancing between the units other than 5 W, 100 kOhm resistors
in parallel to each unit is required. Thermal performance is excellent.
NASA maintained the capacitors' temperature between 22 - 250 C without
extra hardware.
The original bank of 30 capacitors can be now replaced by 18 new units
with the total weight of 650 kg, which compared to the original weight
of 960 kg it is an improvement of 30%. This can be further improved
with the use of Aluminum, in place of steel, for the housings.
IMPORTANCE OF EFFICIENCY AND DURABILITY
The two most
important performance parameters of the HEV capacitors are the
charge/discharge efficiency and durability. Since the capacitor is not
the primary source of power for vehicular propulsion in the hybrid
electric vehicle, it must accept and deliver energy with minimal
losses. To be economically viable the capacitor must be durable and
last the life of the vehicle. NASA found that the battery life in their
hybrid electric bus was considerably less than a year.
With the round trip efficiency of 97% and RC product 0.35 seconds, the
super capacitor will provide unmatched performance. RC time constants
indicate capacitors power performance. The faster the capacitor works
the less energy will be dynamically dissipated. The maximum possible
energy to be stored in the capacitor is 50% whereas the other half is
dissipated as heat. A capacitor with a RC equaling 5 seconds must be
1.8 times larger than the capacitor with a RC equaling 1 sec. When a
RC=0.3 sec this relationship is even more pronounced. This is why the
optimum HEV capacitor may not necessarily be the one offering the
highest energy density, since power performance strongly influences
system efficiency.[10] The super-capacitors can cycle through hundreds
of thousands of charges-&-discharges without performance
degradation. The sealed steel canister provides excellent protection
from the environment. No gas escaping from the capacitor during its
operation signifies low static losses or leakage current. The static
dissipation is highly undesirable since it indicates irreversible
chemical reactions. Such reactions can seriously reduce the capacitor's
operational life through corrosion, electrolyte consumption and /or
internal generation of gas.[10] At a fraction of the cost of competing
technology, Properly operated, Tavrima capacitors will last as long as
the vehicle itself.
TECHNOLOGY
The Tavrima super-capacitors can be characterized as an "application
specific" technology driven by specific target requirements. Tavrima
products have proven to be flexible, fast and low cost. The technology
is protected by US patents: 5,557,497 and 5,420,747.
There are two basic super-capacitor technologies available:
pseudo-capacitance and double-layer-capacitance. The latter technology
comprised of carbon electrodes and organic electrolyte, to provide
maximum possible energy density, is the most prevalent. Some
manufacturers prefer aqueous electrolyte to organic, due to the much
higher specific power and efficiency. Each approach has its pros and
cons and, perhaps, none can be identified as the best technology
without first defining its application requirements. The demand depends
upon the application and the viability of the products in accordance
with the market mechanisms. The super-capacitor incorporates a patented
carbon electrode with an aqueous electrolyte technology to achieve
extremely high power and energy densities combined with proven
performance and durability.
PRODUCTS
Tavrima super-capacitors have been developed to meet the specific
application generally described as internal combustion engine starting.
The benefit of this application is twofold: The battery life and
starter cranking force is doubled. When the super-capacitor works in
tandem with the battery its specific energy is less important than its
specific power and cost. Hence the choice of the aqueous electrolyte is
well justified for this application. The technology was developed in
the USSR 14 years ago as an efficient low cost source of pulse power.
This super-capacitor has been used in numerous successful applications
predicated on weaknesses of starter batteries. Its powerful discharge
has easily starts 3500 hp diesel locomotive engines in Siberia. It has
also provided the power for the transient load leveling of Moscow's
subway cars.
High voltage and power, proven durability and low cost, make the
Tavrima products highly competitive compared to the much more
expensive, energy dense, but less efficient and less powerful organic
super-capacitors. Many HEV engineers worldwide recognize the pronounced
qualities of the Tavrima super-capacitors. With their ability to meet
peak power demands, Tavrima super-capacitors allow the optimization of
overall energy requirements. The transient power characteristic of the
HEV increases the size, complexity and cost of the battery. Even though
the peak power demands on the battery may occur during less than 10% of
the application's operation, the battery must be sized for peak power,
rather than the average power discharge. Accepting the charge at the
same rate as the discharge the capacitor is an ideal storage for
capturing the regenerative energy of braking. The capacitors can be
stored completely discharged, are maintenance free and operate
effectively in hot, cold and moist environments. The Tavrima's
super-capacitors are the most powerful, reliable and least expensive
pulse power capacitors on the market today.
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